3 Ton Fresh Water Ice Flake Making Machine for Food Processing

The BCPB-3T represents a benchmark in reliable, industrial-scale ice production. Designed as a dedicated ice flake machine for food processing, this robust unit delivers up to 3 tons (approx. 6,600 lbs) of high-quality, hygienic fresh water ice flakes every 24 hours. It is engineered for operations where consistent cooling, product safety, and operational efficiency are paramount. Ideal for the global food industry, fisheries, and concrete cooling, this 3 ton ice flake machine integrates advanced refrigeration technology with durable, food-grade construction for long-term performance.

Engineered for Performance & Hygiene

At the core of the BCPB-3T ice flake making machine is a focus on producing superior ice. Unlike some industrial ice makers, it is specifically configured as a fresh water ice flake machine, utilizing potable water sources to create clean, dry, and sub-cooled ice flakes. This makes the ice safe for direct contact with food products, a critical requirement in processing environments.

Key Features & Technological Advantages

This machine is built to excel in demanding conditions, offering distinct benefits over standard models.

• High-Efficiency Ice Production: The optimized evaporation system and matched high-grade compressor ensure maximum ice output with responsible energy consumption, reducing your operational costs.
• Optimal Ice Quality: Produces dry, loose ice flakes with a low sticking rate and a temperature typically below -8°C. This shape and texture provide excellent heat exchange efficiency for cooling applications.
• Robust & Corrosion-Resistant Construction: Critical components, including the water distribution system and ice-making evaporator, are crafted from SUS304 (AISI 304) food-grade stainless steel. This ensures longevity, prevents contamination, and simplifies cleaning.
• User-Centric Automation: Features an intuitive microprocessor control panel for easy operation, monitoring of key functions, and automatic fault alerts. The system includes programmable automatic cleaning cycles to maintain hygiene with minimal manual intervention.
• Reliable Fresh Water System: Designed specifically for fresh water ice flake making, it incorporates a precise water pump and distribution system to ensure even ice formation and consistent output quality.

Primary Applications and Use Cases

The versatility of the BCPB-3T makes it a vital asset across multiple sectors requiring precise temperature management.

1. Food & Beverage Processing: Perfect for cooling in poultry and meat processing lines, bakeries, ready-meal production, and dairy operations. The ice is ideal for mixing, tumbling, or display cooling.
2. Commercial Fishing & Aquaculture: Essential for onboard catch preservation, in processing plants for seafood, and in live fish transportation to maintain water temperature and oxygen levels.
3. Concrete Cooling: Widely used in large-scale construction projects (dams, bridges, high-rises) to effectively control the curing temperature of concrete, ensuring structural integrity, especially in hot climates.
4. Chemical & Industrial Cooling: Provides a safe, efficient cooling medium for batch processes, chemical reactions, and laboratory settings.

Technical Specifications & Integration

Understanding the specifications ensures this unit matches your facility's requirements.

Core Specifications of the BCPB-3T Model

• Ice Production Capacity: 3 tons per 24 hours (at standard conditions: ambient air 25°C, water 15°C).
• Ice Type: Dry, sub-cooled fresh water flake ice.
• Ice Thickness: Adjustable between 1.5mm - 2.5mm to suit different application needs.
• Refrigerant: Environmentally friendly options available (e.g., R404A, R507).
• Power Supply: Standard configuration for 380V/3PH/50Hz (other voltages available upon request).
• Water Supply: Requires a clean, pressurized fresh water line.

Seamless System Integration with BAOCHARM Solutions

The BCPB-3T is designed to work as a standalone unit or integrate into a larger cooling system. It pairs seamlessly with various BAOCHARM auxiliary equipment to create a complete solution:

• Ice Storage Bins: Our range of ice storage hoppers in various capacities ensures you always have a ready ice reserve for peak demand.
• Ice Transport Systems: Compatible with ice conveyors and ice delivery pumps for automated distribution to multiple points of use.
• Complete Plant Design: For large projects, BAOCHARM can provide turnkey industrial refrigeration systems, including cold rooms and process chillers.

Ready to Enhance Your Food Processing Hygiene and Efficiency?

Selecting an industrial ice flake machine is a significant investment. The BCPB-3T stands out due to its dedicated design for fresh water ice flake making and its balance of capacity, reliability, and ease of maintenance. Backed by BAOCHARM's global technical support and commitment to quality, it offers a lower total cost of ownership through energy savings and reduced downtime. Whether you are expanding an existing line or setting up a new facility, this model provides a proven, scalable cooling solution.

The BCPB-3T is the reliable, food-grade cooling solution your operation deserves. Contact our cooling specialists today for a free consultation to ensure this model perfectly matches your production line needs and ice consumption.

Frequently Asked Questions (FAQ)

Q1: What is the main advantage of a fresh water ice flake machine versus a seawater or brine model?

A: A fresh water ice flake machine like the BCPB-3T produces ice from potable water, resulting in clean, non-corrosive ice that is safe for direct food contact and leaves no residue. It is the standard for food processing, beverage, and most industrial applications where purity is key.

Q2: Is the 3-ton capacity sufficient for my food processing plant?

A: The 3 ton ice flake machine capacity is ideal for medium-scale operations. We recommend assessing your peak hourly ice consumption. Our team can help you calculate your exact needs and also showcase our 5-ton or 10-ton flake ice machines if your requirements are larger.

Q3: How does this machine ensure hygiene for food-grade applications?

A: The use of food-grade stainless steel in critical wet parts, combined with the option for automatic cleaning cycles (CIP), ensures a hygienic ice production environment, meeting the stringent standards required for food processing.

Q4: Can this unit be used in areas with a hot climate?

A: Yes, but ambient temperature affects efficiency. The rated capacity is based on standard conditions (25°C). In hotter climates, capacity may decrease slightly. We offer air-cooled, water-cooled, and evaporative condenser options to optimize performance for your specific location.

Q5: What kind of after-sales support does BAOCHARM offer?

A: BAOCHARM provides comprehensive global support, including detailed operation manuals, online technical assistance, and a network of service partners for parts and field service to ensure your ice flake making machine operates smoothly for years to come.