Large Scale 20 Ton Daily Capacity Ice Machine Making Flake Ice with Cold Storage Solution

For industrial operations where cooling is not just a need but a core component of the production process, the BCPB-20T represents a paradigm shift. It is more than an ice machine making flake ice; it is a synchronized, large-scale thermal management solution. Engineered for facilities requiring massive, reliable ice output, this system seamlessly integrates high-capacity flake ice production with efficient on-site cold storage, ensuring an uninterrupted supply for 24/7 operations in food processing, chemical manufacturing, and large-scale concrete projects. It transforms ice from a commodity into a strategically managed utility.

The Synergy of High-Volume Production and Storage

The core innovation of the BCPB-20T lies in its holistic design. Traditional setups separate the ice machine flake ice production unit from storage, creating inefficiencies. Our integrated approach synchronizes the massive output of a 20 ton ice machine flake ice producer with a purpose-built storage buffer, decoupling production peaks from usage demands and guaranteeing availability.

System-Wide Design Advantages

• Guaranteed Ice Availability: The integrated cold storage silo acts as a buffer, allowing the ice machine making process to run at optimal, steady-state efficiency regardless of fluctuating demand in the plant, eliminating bottlenecks.
• Optimized Energy Consumption: By avoiding the need for the ice maker to cycle on and off to match real-time demand, the system reduces peak electrical loads and minimizes compressor wear, leading to significant long-term energy savings and lower operational costs.
• Enhanced Ice Quality Preservation: The enclosed, insulated storage environment maintains the ice in a dry, sub-cooled state, preventing melting and clumping that can occur in open bins, thereby preserving the cooling capacity and flowability of the flake ice.
• Centralized Process Control: The entire system—from water input to ice discharge—can be managed via a centralized PLC interface, providing real-time data on production rates, storage levels, and system health for precise operational management.

Industrial Applications for a 20-Ton Integrated System

This solution is designed for enterprises where ice is a critical raw material or process medium.

• Mega-Scale Food & Beverage Processing: Supports continuous production lines in large poultry plants, ready-meal facilities, and dairy operations where high-volume mixing, tumbler chilling, and batch cooling are constant.
• Major Construction & Concrete Cooling: Essential for mega-infrastructure projects (e.g., dams, bridges, power plants) requiring precise, large-volume temperature control for concrete pours to prevent thermal cracking and ensure structural integrity.
• Chemical & Industrial Process Cooling: Provides a reliable, high-capacity cooling medium for large batch reactors, manufacturing processes in plastics or pharmaceuticals, and district cooling applications.
• Centralized Ice Distribution Hubs: Ideal for companies producing and bagging ice for commercial distribution to supermarkets, fishing ports, and hospitality groups.

Technical Architecture & Scalable Integration

The BCPB-20T is defined by specifications that support heavy, continuous industrial use, and is designed to be the central node in a broader plant cooling infrastructure.

Core System Specifications

Creating a Plant-Wide Cooling Ecosystem

The BCPB-20T is engineered to be the heart of a comprehensive cooling strategy. It is fully compatible with other BAOCHARM industrial refrigeration systems to create a turnkey thermal solution:

• Automated Distribution Networks: The system can feed into pneumatic ice conveying systems or screw conveyors to transport ice over long distances to multiple points of use within a facility.
• Primary Chilled Water Support: For plants requiring both ice and chilled water, the system can be integrated with our large-capacity industrial water chillers to handle process cooling loads, with ice serving for peak demands or specific processes.
• Heat Recovery Options: The significant waste heat from the ice machine making process can be optionally captured via a heat recovery unit to pre-heat water for cleaning or other plant uses, boosting overall energy efficiency.

Strategic Investment in Process Reliability

Choosing the BCPB-20T integrated system is a strategic decision that impacts core operational metrics: production uptime, product consistency, and utility costs.

• Maximized Production Uptime: The buffer storage ensures that downstream processes never wait for ice, eliminating a potential production stoppage point and maximizing asset utilization.
• Predictable Operational Budgeting: The system's high efficiency and steady-state operation lead to predictable energy and water consumption, simplifying cost management for large-scale operations.
• Future-Proof Scalability: The modular design allows for potential expansion. Additional ice maker modules or larger storage can be integrated as your business grows, protecting your initial investment.

This system embodies industrial-grade reliability, transforming the critical function of making flake ice from a logistical challenge into a managed, efficient, and dependable cornerstone of your operation.

Step beyond simple ice buying. Our project engineers are ready to provide a detailed proposal for the BCPB-20T integrated system, including capacity analysis, layout planning, and ROI projection for your specific facility.

Frequently Asked Questions

Q1: What is the key benefit of an integrated system with cold storage versus a standalone 20-ton ice maker?

A: The key benefit is guaranteed supply and operational efficiency. A standalone 20 ton ice machine flake ice unit must cycle to match demand, leading to inefficiency and wear. The integrated flake ice with cold storage system allows the ice maker to run continuously at peak efficiency, filling the storage silo. The plant then draws from the buffer, ensuring ice is always available on demand, smoothing out energy loads and protecting the machinery.

Q2: How much physical space does this complete system require for installation?

A: Space requirements are significant due to the 20-ton production capacity and integrated storage. A typical footprint for the ice maker and a standard storage silo starts at approximately 30-40 square meters, with additional space needed for condenser placement (if remote) and maintenance access. Our engineering team provides detailed layout plans during the consultation phase.

Q3: Can the system be configured to use seawater or recycled water for ice production?

A: While the standard system is designed for fresh water, it can be engineered for alternative water sources. Using seawater or treated process water requires specific material upgrades (e.g., titanium or coated evaporators) and pre-filtration systems. This is a custom configuration that we evaluate on a project-by-project basis.

Q4: What is the typical payback period for the energy savings offered by this integrated system?

A: The payback period varies based on local energy costs, operating hours, and the inefficiency of the system being replaced. In high-utilization scenarios (24/7 operations), the energy savings from optimized compressor runtimes and reduced peak demand charges often yield a compelling ROI, with payback periods commonly ranging from 2 to 4 years. A detailed energy analysis can be provided.

Q5: What level of technical expertise is required for daily operation and maintenance?

A: Daily operation is automated and managed via the user-friendly PLC interface. Routine maintenance (cleaning filters, checking levels) is straightforward for plant technicians. However, given the industrial scale and complexity, we recommend that periodic professional servicing be performed by qualified technicians, which BAOCHARM can provide through our global service network or partner program.